Fujian Hualong Machinery Co., Ltd. Diamond Wire Rewinding Machine - A Powerful Assistant for Efficient Production in the Wire Saw Industry
As a professional enterprise deeply engaged in the machinery manufacturing field for many years, Fujian Hualong Machinery Co., Ltd. has always adhered to the concept of "driving industrial upgrading through technological innovation and empowering customers' development with high-quality products". Relying on its accurate insight into industry needs and strong R&D capabilities, the company has carefully developed this diamond wire rewinding machine, which is tailor-made for the diamond wire rewinding operation of wire saws. It aims to help customers solve the bottleneck of production efficiency, improve the stability of product quality, and assist enterprises in gaining an advantage in the fierce market competition.
This diamond wire rewinding machine features an ingenious structural design, adopting an integrated layout of wire unwinding, tension control, and wire winding. This design not only greatly optimizes the space occupied by the equipment but also fundamentally improves the rigidity and operational stability of the entire machine. In the actual production process, this integrated design can effectively reduce mechanical vibration, avoid the impact of equipment shaking on the rewinding accuracy of the diamond wire, and ensure that each roll of rewound diamond wire maintains excellent quality.
At the same time, the equipment has strong market adaptability and can perfectly match the rewinding needs of most wire saw unwinding and winding reels available in the current market. It can be quickly put into the production process of wire saws of different specifications without complicated equipment adjustments or replacement of accessories, which greatly reduces the time cost and operation difficulty caused by equipment replacement. What is more worth mentioning is that the rewound diamond wire can be directly used on the machine, eliminating the subsequent tedious sorting and debugging links, significantly shortening the production cycle, and providing strong support for enterprises to improve production efficiency and increase production capacity.
In terms of operational convenience, we have fully considered the user experience of front-line operators and comprehensively optimized the equipment control system, making the entire operation process simple and easy to understand. Even new employees can master the equipment operation skills proficiently after short-term training, which effectively reduces the enterprise's human training cost and minimizes production failures caused by improper operation.
In terms of core configuration and performance characteristics, this diamond wire rewinding machine embodies the technological essence of Hualong Machinery:
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Precise Drive and Intelligent Control: It adopts the well-known brand Inovance servo drive system, combined with a PLC programmable control system and a high-definition touch screen man-machine interface, realizing precise control and intelligent operation of the equipment. The servo drive system has fast response and stable operation, which can accurately control the unwinding and winding speed as well as the tension; the PLC programmable system has strong logical operation and data processing capabilities, which can flexibly meet the needs of different production processes; the touch screen man-machine interface provides operators with an intuitive and clear operation interface. Functions such as production parameter setting, process program adjustment, and equipment operation status monitoring can all be easily completed through the touch screen, making the operation convenient and efficient.
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Flexible Process Program Management: The equipment has a large program storage space, which can accommodate a large number of production programs with different specifications and process requirements. In actual production, operations such as editing, transplanting, deleting, and adding process programs are intuitive, convenient, and fast. When it is necessary to switch production specifications, operators only need to call the corresponding process program on the touch screen, and the equipment will automatically adjust various parameters without re-performing complicated programming settings, which greatly improves the production switching efficiency and meets the enterprise's needs for multi-variety and small-batch production.
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Stable Unwinding Performance: Through optimizing the design of the unwinding mechanism and combining with precise servo drive control, the unwinding process is ensured to remain stable at all times. During the unwinding process, the equipment can automatically adjust the unwinding speed according to the changes in winding speed and tension, avoiding problems such as slack, knotting, or excessive stretching of the diamond wire, and laying a good foundation for the subsequent rewinding operation.
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Excellent Wire Winding and Arrangement Quality: The wire winding and arrangement system adopts high-precision control technology, which can realize stable operation of wire winding and arrangement, ensuring that the rewound diamond wire has a flat wire shape and dense and uniform arrangement. Whether it is a small-diameter precision diamond wire or a large-diameter high-strength diamond wire, a perfect winding and arrangement effect can be achieved. This effectively avoids problems such as reduced cutting quality and wire breakage of the wire saw caused by irregular wire shape, and improves the service life and cutting efficiency of the wire saw product.
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Precisely Adjustable Tension Control: The tension control adopts a servo motor drive method and supports the tension digital setting function, with a tension adjustment range of 0-130N. Operators can accurately set the required tension value on the touch screen according to the diameter, material, and production process requirements of the diamond wire. The equipment will automatically maintain stable tension, ensuring that the diamond wire is always in the optimal tension state during the rewinding process, and avoiding the stretch deformation of the diamond wire due to excessive tension or the impact on the winding and arrangement quality due to insufficient tension.
In terms of key performance parameters, this diamond wire rewinding machine also performs excellently, fully meeting the needs of efficient production in the industry:
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Efficient Operating Speed: The maximum rewinding speed can reach 300m/min, which greatly improves production efficiency on the premise of ensuring rewinding quality and helps enterprises complete more output within a unit time.
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Adaptable to Large-Diameter Unwinding Reels: It supports an unwinding reel with a maximum diameter of Φ390mm, which can hold more original diamond wires, reduce the frequency of unwinding reel replacement, lower the labor intensity of operators, and improve the continuous operation time of the equipment.
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Wide Wire Arrangement Stroke: The maximum wire arrangement stroke is 400mm, which can meet the rewinding needs of winding reels with different widths and further enhance the market adaptability of the equipment.
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Flexible Wire Arrangement Pitch Adjustment: The wire arrangement pitch can be precisely adjusted within the range of 0-5mm through the servo system. Operators can set the appropriate wire arrangement pitch according to the diameter of the diamond wire and the specification of the winding reel, ensuring that the rewound diamond wire is dense and uniform and making full use of the space of the winding reel.
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Covering Multiple Specifications of Diamond Wires: It can handle diamond wires with a diameter range of 0.1-1mm. Whether it is a small-diameter precision diamond wire or a large-diameter high-strength diamond wire, high-quality rewinding can be achieved.
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Sufficient Power Output: The total power of the equipment is 17.8KW, which provides sufficient power support for the stable operation of various mechanisms and ensures that the equipment still maintains excellent performance under high-load and long-term operation conditions.
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Reasonable Overall Dimensions: The overall dimensions of the equipment are 2900x1100x1500mm. On the premise of ensuring the equipment performance and operation space, the floor space occupied by the equipment is optimized as much as possible, facilitating the workshop layout planning of enterprises.
Since this diamond wire rewinding machine was launched on the market, relying on its excellent performance, stable quality, convenient operation, and significant advantages in improving production efficiency, it has quickly gained wide attention and high recognition from market customers. After introducing this equipment, many wire saw production enterprises have greatly improved their production efficiency, significantly enhanced the stability of product quality, effectively reduced production costs, and further improved their market competitiveness. Customers' praise and trust are not only a recognition of our product quality but also a driving force for Hualong Machinery to continue innovating and pursuing excellence.
In the future, Fujian Hualong Machinery Co., Ltd. will continue to be customer-oriented, increase investment in technological R&D, continuously optimize product performance, launch more high-quality mechanical equipment that conforms to the development trend of the industry and helps customers develop, and contribute more to promoting the high-quality development of the wire saw industry and even the entire machinery manufacturing industry.
2025-10-11
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